| Vose Software

Logistics and Supply Chain Risks: How Much Delivery Buffer the Radar Programme Really Needs

A defense prime contracts to deliver a next-generation radar system by a fixed contractual date, with liquidated-damages penalties for every day late. The delivery schedule threads through multi-tier procurement, long-lead component manufacture, international transport and customs, assembly, integration and acceptance trials. The contract negotiation turns on one number: how many days of buffer the prime must hold to deliver with confidence. Tamara, Vose Software's project schedule and cost risk tool, runs the whole programme as a Monte-Carlo simulation and turns that number into a decision table.

Delivery contingency ladder showing days of buffer per confidence level

The contingency ladder is the headline. It reads as a decision table: how many days beyond the 930-day deterministic plan (from the 1 June 2026 contract start) each delivery-confidence level requires. Committing to a date the prime can hit half the time costs +129 days of buffer (delivery day 1059). P70 confidence costs +228 days, and both P80 and P90 sit at +272 days (delivery day 1202) - a flat step that tells the prime the jump from 80% to 90% confidence is almost free once the buffer is bought. Squeezing out the last tail to P95 costs +309 days. A negotiator can read the price of each confidence level straight off the bars instead of arguing over a single optimistic date.

A 930-day plan that needs 272 days of buffer for 90% confidence

Each activity duration is modelled with a Beta-PERT distribution, and six discrete supply-chain risk events - supplier slips, manufacturing bottlenecks, transport and customs disruption - add delay to specific tasks. The deterministic plan assumes every supplier delivers on its most-likely lead time and nothing disrupts transport; across 60,000 simulated programmes that holds only 5% of the time.

Stochastic S-curve of on-time delivery

The S-curve restates the ladder as a continuous probability curve. The deterministic 930-day plan has only a 5% chance of being met; the P50 delivery slips 129 days past the plan and the P90 reaches 272 days late - well into liquidated-damages territory.

Which activities actually drive the delivery date

Schedule tornado ranking activities by correlation with delivery date

The schedule tornado ranks each activity by the correlation (cruciality) between its duration and the delivery date. The long-lead transmitter array (0.50), system integration & test (0.39), and electronics integration (0.36) top the chart - the activities where a swing in duration most reliably moves the delivery date, and where dual-sourcing or expediting buys the most schedule certainty.

Mitigation moves the whole cost distribution

Programme cost distribution before and after supply-chain mitigation

Schedule risk is cost risk: every day late carries extended programme overhead plus liquidated-damages penalties. Before mitigation the programme costs a mean of $96M with a P90 of $108M and a 31% chance of breaching the $104M budget. A supply-chain mitigation package - dual-sourcing the transmitter array and Tier-1 components, expedited transport, a pre-qualified Tier-2 second vendor - shifts the distribution left to a mean of $92M, a P90 of $101M, cuts the overrun probability to 14%, and lifts on-time-delivery probability from 5% to 51%.

The discrete supply-chain risks ranked by expected delay

Pareto chart of discrete supply-chain risks by expected schedule impact

The Pareto chart isolates the six supply-chain risk events and ranks them by expected schedule impact - probability times average delay, in weeks. The transmitter-array supplier slip (6.0 weeks), transport/customs disruption (4.6 weeks), and Tier-1 manufacturing bottleneck (4.2 weeks) lead; the top four events carry roughly 80% of the total discrete-risk delay exposure. That ranking is the prime's supply-chain mitigation priority list.

The combined picture - a ladder that prices each confidence level, a 5% chance of on-time delivery, and a clear ranking of which suppliers set the date - lets the prime negotiate realistic delivery terms, justify dual-sourcing investment, and price liquidated-damages exposure before signing.

This article is part of our Tamara case study series. Contact us to discuss how Tamara can quantify schedule and cost risk on your programmes.